WEBIn the second quarter 2018, an Australian based Engineering Procurement and Construction company, awarded Ingeteam a project where the scope of supply includes project management, basic and detailed engineering, onsite services and two INGEDRIVE Medium Voltage Variable Frequency Drive (VFD) with the corresponding ONAN rectifier .
WhatsApp: +86 18838072829WEBBoth the SAG mill and ball mill are each driven by two gear units. Because, on a conventional drive variant, only one engagement per pinion with the girth gear is possible per side, an economic power limit of about 8 MW per drive is in effect. With the DMG2 gear units, Siemens said this limit expands to as much as 12 MW per drive.
WhatsApp: +86 18838072829WEBJan 1, 2012 · The grinding process with one 34apos; x 20apos; SAG mill and two 24apos; x apos; ball mills will be briefly discussed. All three mills are gear driven by a ring gear, dual pinion and two low speed synchronous motors. Copper Mountain has installed on all three mills, the new stateofthe art dual pinion mill drives.
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WhatsApp: +86 18838072829WEBAug 25, 2011 · Re: Ball Mill Girth Gear and Pinion Alignment. 08/27/2011 2:07 AM. pinion alighnment is done by coating the pinion with a lead based grease. after rotating the drum, the grease marks will show the contact area. the pinion should contact the girth "ring" near the center of the gears. Register to Reply. TonyS.
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WhatsApp: +86 18838072829WEBMay 3, 2010 · Large Mills (Ball and SAG Mills) Mill head in 6 parts. Gear in quarters. Trunnion. Mill head in halves. LARGE BALL MILL. Flexident. SAG MILL. Shafted pinion. Winflex DG. Main Gearbox. Auxiliary ...
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WhatsApp: +86 18838072829WEBThe total time to clean inspect a large 40' SAG mill gear is under 8 hours. ... Cleaning and inspection times for a 10m mill gear drive is seven hours. ... This practice standardizes the cleaning and use of this nondestructive testing approach for large girth gear and pinion inspections, delivering consistency, efficiency and ...
WhatsApp: +86 18838072829WEBABB's supply scope included four dualpinion lowspeed mill drive systems for two SAG mills and two ball mills, each consisting of two synchronous motors, converter transformers and ACS6000 frequency converters. These include active rectifier units allowing the mill drives to achieve a power factor of leading.
WhatsApp: +86 18838072829WEBSupervised the Installation and Commissioning of a 34' X 18' 2 Metso Sag Mill and 24' X 39' – 6" Metso Ball Mill ... Changing of Pinion Shaft, Annual Inspection, and Training of maintenance personnel. ... Changing of Ball Mill Trunnion bearing, Installation of a refurbished gearbox of the Ball Mill and the checking of drive train ...
WhatsApp: +86 18838072829WEBSep 27, 2018 · An electrical impact study between variable speed dual pinion mills and gearless mill drives ... paper presents the development of phase and qd space vector models of the 2stator winding synchronous motor used in SAG mill drives, and shows that the developed models are powerful and precise tools that allow the evaluation of the .
WhatsApp: +86 18838072829WEBThe "pinion power" is the mechanical power available at the output shaft of the motor and is related to the torque required to turn the mill and the mill speed. If you remember back to your electrical engineering courses, the power available in a circuit drops due to losses as you move down the circuit (because each electrical item causes a ...
WhatsApp: +86 18838072829WEBDec 19, 2014 · Advantages of SER drives for SAG mills. Friday, December 19, 2014. For large mills requiring variable speed, the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW. Above 16MW, the gearless drive (cycloconverter) is typically used because gearboxes and pinion gears reach their present .
WhatsApp: +86 18838072829WEBMar 18, 2021 · The processing plant at Mt Milligan is built around a 12m SAG mill, one of only six mills of its kind in the world and the largest in North America. ... The company supplied the gearless mill drive for the SAG mill, as well as two dual pinion mill drives for ball mills. ABB also provided transformers, motors, electrics and synchronisers under a ...
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WhatsApp: +86 18838072829WEBThe SAG mill pinion energy, W SDT (kWh/t) and SAG discharge Bond ball mill work index, S dBWI (kWh/t), are then used to calculate the total energy to grind the ore from 80% passing 152 mm to 80% passing the client specified final product size P information, along with the ore specific gravity, is used to calculate necessary mill sizes ...
WhatsApp: +86 18838072829WEBDec 2, 2016 · Firstly, there was a serious flaw in the power configuration of the SAG mill and ball mill (both rated at 6000 kW with a single pinion drive). The capacity of the SAG mill was not fully utilized, as the actual operating power draw was only 3358 kW. This meant it was only operating at 56% of its maximum power, providing large room for .
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WhatsApp: +86 18838072829WEBOct 19, 2016 · On Mill Installation and Maintenance. Before starting the erection of the mill, adequate handling facilities should be provided or made available, bearing in mind the weights and proportions of the various parts and subassemblies. This information can be ascertained from the drawings and shipping papers.
WhatsApp: +86 18838072829WEBJul 28, 2015 · Ball Mill PINION SHAFT BEARINGS. Pinion shaft bearings are of the SKF antifriction type mounted in a common twin bearing assembly. Bearings are fixed in place so that the pinion shaft of the mill is always in alignment with the drive components. Vbelt driven mills are furnished with an outboard bearing of similar construction.
WhatsApp: +86 18838072829WEBThe capability of currently available systems in terms of power and mill diameter; Efficiency in terms of overall electrical power consumed vs mechanical output power; ... Among the many reasons that geared drives on large SAG mills are not favoured, is due to not having an efficient variable speed drive option (60 to 80% critical speed), which ...
WhatsApp: +86 18838072829WEBNews Press Press area Press releases. WEG successfully tests dualpinion ball mill drive. WEG has successfully tested low speed synchronous motors driven by frequency inverters for mills with dual pinions at its plant in Brazil. As a multinational company, WEG supplies a range of solutions to the mining industry for driving large mills ...
WhatsApp: +86 18838072829WEBThe Quadrex Mill Drive was created in partnership with CMD and Ferry Capitain Engineering as a large mill drive solution for the mining industry. Internal torque splitting capability of the Quadrex Mill Drive transmits motor input power to the pinion shaft and evenly divides among two mill pinions. Since the early 1960s, this form of torque ...
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WhatsApp: +86 18838072829WEBAug 16, 2021 · Metso Outotec says it will deliver a highcapacity, highpowered Premier™ SAG mill to Northern Star Resources Limited's Thunderbox gold mine expansion project in Western Australia. The typical value of such a delivery is approximately €15 million ( million) depending on the final scope, according to the OEM. The order has been booked ...
WhatsApp: +86 18838072829WEBMar 1, 2000 · With inside dimensions of 36ft diam. and 19ft long, this semiautogenous grinding mill (SAG — see next section) will use a 43ft diam. ringgear drive to transmit 18,000 hp and handle up to ...
WhatsApp: +86 18838072829WEBJul 17, 2021 · Many appliions in mining and minerals industry have constant torque character. Moreover, there are additional overloads appearing at low speed during start up. The torque required to rotate the mill depends on the angle with reference to steady state. Highest torque may be reached at approx. 60° to 70° of inclination.
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