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WhatsApp: +86 18203695377The mill used for this comparison is a diameter by meter long ball mill with a 5000 HP drive motor. It is designed for approximately 90 per hour. This type twocompartment mill is a state oftheart shell supported cement finish mill. The torque and time requirements of the mill with the ball
WhatsApp: +86 18203695377Sample requirements: A minimum of 20 kg of material crushed to nominally minus 19 mm is preferred. JKTech would stage crush the sample to minus mm, as required for the Bond Rod Mill Work Index test feed. ... It can be used to determine the grinding power required for a given throughput of material under ball mill grinding conditions. It is ...
WhatsApp: +86 18203695377The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...
WhatsApp: +86 18203695377The ball mills crushed 78 tons per day and, after classification, the coarser part of this, amounting to 38 tons, was ground to about 250 mesh in the tube mill. The pulp fed into the mill contained: coarser than 40 mesh, per cent.; 40 to 60 mesh, per cent.; 60 to 100 mesh, per cent.; 100 to 150 mesh, 7'6 per cent.
WhatsApp: +86 18203695377Grate Discharge Ball Mills have shown 25% to 45% more tonnage ground and a substantial reduction in power consumed per ton of material compared size for size with overflow mills. To illustrate the characteristics of various type mills we have shown the types of discharge for rod mills and ball mills. There are essentially four types of rod mill ...
WhatsApp: +86 182036953771 Calculation of ball mill capacity. The production capacity of the ball mill is determined by the amount of material required to be ground, and it must have a certain margin when designing and selecting. There are many factors affecting the production capacity of the ball mill, in addition to the nature of the material (grain size, hardness, density, temperature and humidity), the degree of ...
WhatsApp: +86 18203695377High temperature of the ball mill will affact the efficiency. 3 For every 1% increase in moisture, the output of the ball mill will be reduced by 8% 10%. 4 when the moisture is greater than 5%, the ball mill will be unable to perform the grinding operation. 5. The bearing of the ball mill is overheated and the motor is overloaded.
WhatsApp: +86 18203695377The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill has a working diameter of 5′ inside the liners and has 20 per cent more capacity than all other ball mills designated as 5′ x ...
WhatsApp: +86 18203695377Jaw crushers, Ball mills, Fluid energy mills. Ball mills, Jaw crushers, Fluid energy mills ... The power required to crush 100 ton/hr of a material is kW, if 80% of the feed passes through a 51 mm screen and 80% of the product passes through a mm screen. ... GATECHmo2mark. mo. What is the critical rotational ...
WhatsApp: +86 18203695377Generally, Roller mills can accommodate high size (up to 80100 mm) and high moisture (20 %); whereas Ball Mills can normally accommodate (up to 25 mm) moisture up to 12 %.
WhatsApp: +86 18203695377The object of this test was to determine the capacity of the ballmill crushing in closed circuit and producing 200mesh material. The conditions were as follows: Feed rate, T. per hr. Ballmill power, 108 kw. Classifier, Dorr duplex bowltype. Feed, minus ¼in. ore. Ball load, 28,000 lb. of 2 and 2 3/8in. balls.
WhatsApp: +86 18203695377Cytec Handbook. Why have a large circulation load:. If a product all finer than a certain critical size is required, the capacity of the ball mill is increased considerably by using it in closed circuit with a classifier and this increase is made still greater by increasing the circulating load in between the ball mill and the classifier (Fig. 70).
WhatsApp: +86 18203695377The term "circulating load" is defined as the tonnage of sand that returns to the ball mill, and the "circulating load ratio" is the ratio of circulating load to the tonnage of original feed to the ball mill. ... (2025) instead of the twoproduct formulas (1419), are fourfold—(a) simplicity, (b) fewer samples involved, (c ...
WhatsApp: +86 18203695377DOVE offers a wide range of high quality ball mills, for wet or dry grinding operations, as well as regrinding application, for capacities up to 240 Tons/Hour. ... CAPACITY: POWER (MOTOR) HP: KW: BML200: 200 g/h: : : BML1000: 1000 g/h: : : DGL20: 20 kg/h: : : ... Each ball mill application has different requirements ...
WhatsApp: +86 18203695377However, a rough estimate suggests that a ball mill with a 30tonperhour output capacity could range from 200,000 to million USD. It is advisable to consult with manufacturers or suppliers ...
WhatsApp: +86 18203695377The load capacity of the jack is limited by the physical constraints of its components (drive sleeve, lift shaft, bearings, etc.). ... Use a Ball Screw Jack to reduce the power required to do the same work. ... Only 20:1 or greater ratio Machine Screw Jacks can be considered selflocking in the absence of vibration.
WhatsApp: +86 18203695377a. ball mill c. fluid energy mill b. rod mill d. jaw crusher. 4. Maximum size reduction in a ball mill is done by ... What is the power required to crush 100 ton/hr of limestone if 80 percent of the feed passes a 2in screen and 80 percent of the product a 1/8 ... What would be the power consumption of the capacity is reduced to 100kg/h and the ...
WhatsApp: +86 18203695377The pinion power N of the ball mill was calculated using Eq. (7) [20]. The ball mill capacity Q is obtained from the ratio of the power of the pinion required by the ball mill to the unit power consumption of the grinding product, as shown in Eq. (8) [20]. The grinding kinetic formula is presented in Eq. (9) [20]. Eq.
WhatsApp: +86 18203695377WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore) F80 = 80% passing size of the circuit feed, in microns. P80 = 80% passing size of the circuit product, in microns. Example. The dry feed of a ball mill circuit is 300 t/h. The power at the pinion of the ball mill is 1800 kW.
WhatsApp: +86 18203695377Laxmi Mild Steel Batch Ball Mill, Capacity: 1 Kg. ₹ 80,000/ Piece Get Latest Price. Capacity: 1 Kg. Material: Mild Steel. Type: Batch Type. Brand: Laxmi. Size: 400 x 500 mm to 1800 x 1800 mm. Drive: Electric Motor Through Helical Gear Box.
WhatsApp: +86 18203695377The calculated power input or horsepower in the above example is 316. Therefore, a 350hp motor is required and this in turn indicates that an 812 (8′ x 12′) Rod Mill is required. In the same way Fig. 3 indicates that an 800hp motor and a 101/214 or ′ by 14′ Ball Mill is required. Following is a condensed tabulation of the above ...
WhatsApp: +86 18203695377The capacity of the ball mill is usually considered to vary as the power of the diameter and directly as the length. As the effective diameter of the ball mill is measured inside the liners, it is important to know exactly whether the diameter of the ball mill in question is measured inside the shell or inside the liners when calculating ...
WhatsApp: +86 182036953770 5 10 15 20 25 30 35 40 45 50 55 60 65 Specific grinding energy w from Denver slide rule (kwh/) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Specific grinding energy w from the proposed model (kwh/) Comparison line y=x Medium ore ... (kWh/short ton) and T is the required mill capacity ... Ball mill power draw predicted from the Denver slide ...
WhatsApp: +86 18203695377What are the dimensions of the ball mill you are looking at? 40% ball charge is quite high (unless you are looking at a small mill). A difference (duty vs. maximum) of 5% to 10% is fairly typical and you would likely struggle to perceive an energy efficiency difference between the two operating points.
WhatsApp: +86 18203695377Rule 1: Always use a jaw crusher if you can due to lower costs. Rule 2: For low capacity applications, use jaw crusher and hydraulic hammer for oversize. Rule 3: For high capacities, use jaw crusher with big intake openings. Rule 4: For very high capacities, use gyratory crusher.
WhatsApp: +86 18203695377If the capacity of the mill is 150 t/h, what would be the power consumption in the mill? (20 points) Mill Feed Wt, Size fractions (μm) (%) +500 500+400 ... 1 Calculate the power required for ball mill grinding. 2 Calculate the percent critical velocity (φ) of the mill if a grinding ball of size m is to be used and the ...
WhatsApp: +86 18203695377Gyratory crusher: feed diameter to ; reduction ratio 5:1 to 10:1, usually 8:1; capacity 140 to 1000 kg/s; Mohs hardness <9. More suitable for slabby feeds than jaw crusher. [reduction by compression]. Roll crusher: feed diameter 1 cm: reduction ratio 5:1 to 10:1; capacity to 20 kg/s: Mohs hardness <
WhatsApp: +86 18203695377The acceleration factor of the ball or rod mass is a function of the peripheral speed of the mill. Thus. n = c9np/√D, the above equation becomes P = f1 (D²)·f5 (πD c9 np/√D) = cs np As a first approximation, the capacity, T, of a mill may be considered as a function of the force acting inside the mill.
WhatsApp: +86 18203695377The raw vertical roller mill has four rollers, 3000 KW main drive, m table diameter, m roller diameter with 330 t/h capacity (made by LOESCHE Company from Germany).
WhatsApp: +86 18203695377In test 3, in which the grid was used to segregate the different sizes of balls, a further advantage of about 4 percent in efficiency is shown. The conical mill in test 4 increased the efficiency to 58 percent more than in test 1. The efficiency with the long (6foot) conical mill was about the same as with the short (3foot) one.
WhatsApp: +86 18203695377Expert Answer. Mill Feed (Micro Meter) Cumulative Percentage (%) 500 4 .. Feed and product size distribution of a ball mill are given in the following table, Work index (Wi) of the ore ground is 12 kWh per ton, Calculate the energy required for this size reduction, If the capacity of the mill is 150 t/h, what would be the power ...
WhatsApp: +86 18203695377Problem Calculate the operating speed of a ball mill from the following data: (i) Diameter of ball mill=500 mm (ii) Diameter of ball= 50mm Operating speed of ball mill is 35 % of critical speed. Problem Calculate the power required in horsepower to crush 150000 kg of feed, if 80 % of feed passes through 2 inch screen and 80% of product ...
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